| Load
Status Indication - Local and Remote Equipment that processes chemicals, solvents, asphalt, plastics, dyes, textiles, plus dryers and curing ovens use multiple electric heating elements during their operation. Sensing the current flow through the heater element is the only sure way to determine if the heater is operating correctly. A convenient, low cost method of monitoring a bank of heaters is to install current flow indication LEDs. A low cost current indicator like the LCS with the LPM panel mount LED is easy and fast to install, and safe to operate. When the LCS senses between 5 and 50 amps flowing through the monitored conductor, it energizes the LPM indicator. The advantages of this system include: total isolation between the monitored load and the indicator; the sensor can be located 500 ft. from the LED indicator; and connection is accomplished using safe, low cost Class II wiring procedures. Further, the current sensor can be located anywhere along the monitored wire; it could be hundreds of feet or even miles away from the monitored load. The LCS sensor hangs on the monitored conductor and the LPM indicator snaps into a status panel. With the LPM located next to the temperature controller’s indicator, the operator can see when a heater fails. If the temperature control’s LED is illuminated and the LPM is not, the heater has failed open. By reverse indication, it also shows if the heater’s solid state relay has failed in the shorted condition. |
![]() PLC=Programmable Logic Controller AI=Analog Input Module AO=Analog Output Module |
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| Sensing
Operation of Heat Tapes In the chemical industry, current indicators are used to show the normal cycling of freeze protection heat tapes. Many heat tapes do not include their own indicators. It is difficult to know when they are operating correctly and when they have failed open. Upgrading to the TCS Series of Go No/Go current switches allows the operation of a heat tape to be monitored by a PLC. The output of the TCS can be connected directly to the PLC’s digital input module. |
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